华南理工大学学报(自然科学版) ›› 2009, Vol. 37 ›› Issue (3): 38-42.

• 材料科学与技术 • 上一篇    下一篇

金属粉末动态注射成型充模过程的理论分析

刘斌 骆接文 彭满华 瞿金平 高威   

  1. 华南理工大学 聚合物成型加工工程教育部重点实验室, 广东 广州 510640
  • 收稿日期:2008-06-17 修回日期:2008-10-28 出版日期:2009-03-25 发布日期:2009-03-25
  • 通信作者: 刘斌(1969-),男,博士,副教授,主要从事模具CAD/CAE/CAM和材料成型装备及数控技术的研究. E-mail:bliu@scut.edu.cn
  • 作者简介:刘斌(1969-),男,博士,副教授,主要从事模具CAD/CAE/CAM和材料成型装备及数控技术的研究.
  • 基金资助:

    国家自然科学基金资助项目(10590351)

Theoretical Analysis of Filling Process in Metal-Powder Dynamic Injection Molding

Liu Bin  Luo Jie-wen  Peng Man-hua  Qu Jin-ping  Gao Wei   

  1. The Key Laboratory of Polymer Processing Engineering of the Ministry of Education, South China University of Technology, Guangzhou 510640, Guangdong, China
  • Received:2008-06-17 Revised:2008-10-28 Online:2009-03-25 Published:2009-03-25
  • Contact: 刘斌(1969-),男,博士,副教授,主要从事模具CAD/CAE/CAM和材料成型装备及数控技术的研究. E-mail:bliu@scut.edu.cn
  • About author:刘斌(1969-),男,博士,副教授,主要从事模具CAD/CAE/CAM和材料成型装备及数控技术的研究.
  • Supported by:

    国家自然科学基金资助项目(10590351)

摘要: 基于连续介质理论和幂率模型,研究振动场对金属粉末喂料熔体充模过程的影响,建立了适合金属粉末喂料熔体等温填充中心浇口圆盘型腔的过程的物理模型和相应的数学模型,通过对数学模型的推导求解,得到了喂料熔体动态充模过程的速度分布方程、熔体前沿位置方程以及模腔入口压力方程.实验表明,在振动场作用下的熔体充模过程中,当平均注射流率不变且振动频率固定时,模腔入口处压力随振幅的增大而波动上升.理论计算的模腔压力值与实测值吻合较好,证明了理论计算的正确性.

关键词: 金属粉末, 动态注射成型, 充模

Abstract:

Based on the continuum theory and the process in metal injection molding is analyzed, and power law model, the effect of vibration field on the filling a physical model and the corresponding mathematical model, which are suitable for the isothermal feedstocks filling a center-gated disk-shaped mold under vibration field, are built. Then, by solving the mathematical model, the equations describing the velocity distribution, the edge posi- tion and the mold entrance pressure in the filling process are deduced. Experimental results indicate that, in the filling process with constant average injection flowrate and vibration frequency, the mold entrance pressure wavelike increases with the vibration amplitude. Moreover, it is found that the theoretical values of mold pressure accord well with the experimental ones, meaning that the theoretical calculation is correct.

Key words: metal powder, dynamic injection molding, mold filling