华南理工大学学报(自然科学版) ›› 2021, Vol. 49 ›› Issue (1): 93-102.doi: 10.12141/j.issn.1000-565X.200272

所属专题: 2021年机械工程

• 机械工程 • 上一篇    下一篇

修形人字齿轮的润滑及摩擦特性分析

王延忠1 徐梓淳1 马涛2 张亚萍1 宋贯华1 郝慧慧2
  

  1. 1. 北京航空航天大学 机械工程及自动化学院,北京 100191; 2. 特种车辆及其传动系统智能制造国家重点实验室,内蒙古 包头 014030
  • 收稿日期:2020-05-29 修回日期:2020-08-14 出版日期:2021-01-25 发布日期:2021-01-01
  • 通信作者: 王延忠 ( 1963-) ,男,博士,教授,主要从事齿轮传动和摩擦润滑研究。 E-mail:yzwang63@126.com
  • 作者简介:王延忠 ( 1963-) ,男,博士,教授,主要从事齿轮传动和摩擦润滑研究。
  • 基金资助:
    国家自然科学基金联合基金资助项目 ( U1937603)

Analysis of Lubrication and Friction Characteristics for Modified Herringbone Gear

WANG Yanzhong1 XU Zichun1 MA Tao2 ZHANG Yaping1 SONG Guanhua1 HAO Huihui2   

  1. 1. School of Mechanical Engineering and Automation,Beihang University,Beijing 100191,China; 2. State Key Laboratory of Smart Manufacturing for Special Vehicles and Transmission System,Baotou 014030,Neimenggu,China
  • Received:2020-05-29 Revised:2020-08-14 Online:2021-01-25 Published:2021-01-01
  • Contact: 王延忠 ( 1963-) ,男,博士,教授,主要从事齿轮传动和摩擦润滑研究。 E-mail:yzwang63@126.com
  • About author:王延忠 ( 1963-) ,男,博士,教授,主要从事齿轮传动和摩擦润滑研究。
  • Supported by:
    Supported by the Joint Fund of the National Natural Science Foundation of China ( U1937603)

摘要: 基于热弹流润滑 ( TEHL) 理论对修形人字齿轮的齿面润滑特性和摩擦特性展 开分析。首先,分析在指定工况下特定结构的人字齿轮齿面的时变接触线变化规律,沿 啮合线选取指定数量的啮合点作为分析对象并得到必要的接触参数数值; 然后,对 TEHL 计算程序的准确性进行验证并完成 TEHL 计算,从计算结果中提取不同啮合点处 油膜特征参数,以得到其在啮合线上的变化规律,并以啮合点 S1为例分析了输入扭矩、 主动轮转速和鼓形修形量对油膜轮廓曲线的影响; 最后,利用 Ree-Eyring 模型求得齿面 啮合点的摩擦系数变化规律。计算结果表明: 最大油膜压力在齿面上呈现先增后减的变 化趋势,最小油膜厚度和最高油膜温升的变化趋势与其相反; 主动轮转速对油膜温升和 厚度有显著的影响; 输入扭矩或修形量的增加均会导致油膜压力、温升曲线峰值的上 升; 摩擦系数在齿面节点几近于 0,而在啮入侧、啮出侧的数值较大。

关键词: 人字齿轮, 弹流润滑, 接触分析, 摩擦系数

Abstract: Based on the theory of thermal elastohydrodynamic lubrication ( TEHL) ,the lubrication and friction characteristics of modified herringbone gears were analyzed. Firstly,the variation of instantaneous contact lines on tooth surface of the herringbone gears with the specified structure was analyzed under the specified working condition. The specified number of meshing points along the meshing line were selected as analysis objects and the essential values of contact parameters were obtained. Secondly,the accuracy of the TEHL calculation program was verified and the TEHL calculation was performed. The oil film characteristic values at the meshing points were derived from calculation results to obtain their variations along the meshing line. The influences of input torque, driving gear rotation speed and amount of crowned modification on the film profile curves at the meshing point S1 were analyzed. Finally,the variation law of the friction coefficients at the meshing points was obtained by using the Ree-Eyring model. The calculation results show that the maximum film pressure on tooth surface increases first and then decreases,while the variation trends of the minimum film thickness and the maximum film temperature are opposite to that of the maximum film pressure. In addition,the temperature rise and the thickness of the film are influenced significantly by the rotation speed of driving gear; the increase of input torque or amount of crowned modification will lead to the film temperature rise and the peak value rise of the film pressure; the value of friction coefficient is almost zero at the pitch point while greater at the engaging-in / out side.

Key words: herringbone gear, elastohydrodynamic lubrication, contact analysis, friction coefficient

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