华南理工大学学报(自然科学版) ›› 2018, Vol. 46 ›› Issue (10): 103-110.doi: 10.3969/j.issn.1000-565X.2018.10.014

• 机械工程 • 上一篇    下一篇

钢轨铣磨作业过程中温度场建模与实验研究

全燕鸣1 丁郭2 刘佩杰2 余浪2   

  1. 华南理工大学 机械与汽车工程学院
  • 收稿日期:2018-02-20 修回日期:2018-06-07 出版日期:2018-10-25 发布日期:2018-09-01
  • 通信作者: 全燕鸣( 1957-) ,女,教授,博士生导师,主要从事难加工材料的切削加工机理与刀具技术及制造过程中的检测及 信息数字化等研究 E-mail: meymquan@scut.edu.cn
  • 作者简介:全燕鸣( 1957-) ,女,教授,博士生导师,主要从事难加工材料的切削加工机理与刀具技术及制造过程中的检测及 信息数字化等研究
  • 基金资助:
    国家自然科学基金资助项目;广东省省级科技计划项目

Modeling and Experimental Study of Temperature Field in Rail Milling-grinding

 SHU Hengtao1 QIU Zhicheng1 SHANGGUAN Wenbin1, 2 WANG Xinling2 DUAN Yaolong2    

  1. 1. School of Mechanical and Automotive Engineering,South China University of Technology,Guangzhou 510640,Guangdong,China; 2. Xuelong Group Co. Ltd. ,Ningbo 315806,Zhejiang,China
  • Received:2018-02-20 Revised:2018-06-07 Online:2018-10-25 Published:2018-09-01
  • Contact: 全燕鸣( 1957-) ,女,教授,博士生导师,主要从事难加工材料的切削加工机理与刀具技术及制造过程中的检测及 信息数字化等研究 E-mail: meymquan@scut.edu.cn
  • About author:全燕鸣( 1957-) ,女,教授,博士生导师,主要从事难加工材料的切削加工机理与刀具技术及制造过程中的检测及 信息数字化等研究
  • Supported by:
     National Natural Science Foundation of China( 51675184) and the Science and Technology Planning Project of Guangdong Province, China

摘要: 钢轨铣磨车作业过程中会产生大量切削热,热量堆积会导致处在作业区的工件温度不断升高,温度过高会严重影响铣磨质量.通过对钢轨铣磨修复过程进行分析,基于线热源法理论分别建立钢轨成形铣削和成形磨削的温度场模型,在此基础上通过温度场迭加推导出钢轨铣磨联合作业温度场模型并仿真得到铣磨联合作业时工件表面的温度变化曲线.同时,通过搭建专用铣-磨试验台开展钢轨铣磨实验,获取工件表面的温度变化曲线,与仿真结果对比分析验证模型的合理性.借助温度场模型预测铣磨过程中的温度分布,分析不同加工参数对工件表面温度的影响.并通过铣磨速度配比和加工用量选择实现对铣磨区域温度控制,从而可以预防铣磨过程中钢轨材料烧伤.

关键词: 钢轨铣磨, 线性移动热源, 温度场模型, 铣 -磨实验, 温升仿真 

Abstract: Plenty of heat is generated in rail milling-grinding operation which will cause continuous heat rise around the work-piece area, excessive heat can affect the milling-grinding quality. Based on linear heat source method, the temperature field model of form milling and form grinding was built respectively and the joint milling-grinding temperature model was deduced via the superposition of temperature field. The temperature changing curves on the work-piece surface were attained by MATLAB simulation. The milling-grinding experiments were conducted on the specially-built platform which includes cutting and measuring system to obtain the temperature changing curves, and the results were compared with simulation ones to demonstrate the validity of the model. The model can predict the milling-grinding temperature and the temperature control is realized by milling-grinding speed ratio and selecting processing parameters to prevent the rail material burns.

Key words: vorticity analysis, axial flow cooling fan, aerodynamic performances, guide rib

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