大型复杂零件的挤压铸造成形技术

doi:10.3969/j.issn.1000-565X.2015.10.014

华南理工大学学报（自然科学版） ›› 2015, Vol. 43 ›› Issue (10): 95-99,107.doi: 10.3969/j.issn.1000-565X.2015.10.014

大型复杂零件的挤压铸造成形技术

邵明张明伟张大童游东东张卫文张文

华南理工大学机械与汽车工程学院

收稿日期:2015-03-26 修回日期:2015-05-10 出版日期:2015-10-25 发布日期:2015-09-06
通信作者: 邵明(1951-)，男，教授，博士生导师，主要从事齿轮制造技术、成型装备设计及制造研究． E-mail:shaoming@scut.edu.cn
作者简介:邵明(1951-)，男，教授，博士生导师，主要从事齿轮制造技术、成型装备设计及制造研究．
基金资助:
国家自然科学基金资助项目(51374110);NSFC-广东联合基金资助项目(U1034001)

Study on Squeeze Casting Forming Technology for Large and complex Parts

Shao Ming Zhang Ming-wei Zhang Da-tong You Dong-dong Zhang Wei-wen Zhang Wen

School of Mechanical and Automotive Engineering，South China University of Technology

Received:2015-03-26 Revised:2015-05-10 Online:2015-10-25 Published:2015-09-06
Contact: 邵明(1951-)，男，教授，博士生导师，主要从事齿轮制造技术、成型装备设计及制造研究． E-mail:shaoming@scut.edu.cn
About author:邵明(1951-)，男，教授，博士生导师，主要从事齿轮制造技术、成型装备设计及制造研究．

摘要/Abstract

摘要： 以某特种车辆支架零件为例，提出一种适用于大型复杂零件的挤压铸造成形工艺，设计了模具，并运用 ProCAST 软件进行了铸件流动场和温度场的数值模拟分析，验证了成形工艺参数．最后运用 A356 铝合金进行了大型复杂支架的挤压铸造成形实验，试制铸件满足要求．研究结果表明，所设计模具对大型复杂零件具有较好的成形能力，从而验证了该成形工艺对实现大型复杂零件挤压铸造成形的可行性和有效性．

关键词: 挤压铸造, 模具设计, 大型复杂零件, 成形工艺

Abstract: With the large and complex bracket part of a special vehicle as an example，a forming process method of
squeeze casting was proposed for large and complex parts，and a corresponding squeeze casting mold was designed．Then，the numerical simulations of the temperature and flow fields of castings were performed by using the software ProCAST，and the forming parameters were verified． Finally，a squeeze casting forming experiment of large and complex bracket parts was conducted on the A356 aluminum alloy material，and the castings meeting the requirements were obtained． The results show that the designed mold has a good performance in forming large and complex parts，which proves that the proposed squeeze casting forming process is feasible and effective．

Key words: Squeeze casting, Mold design, Large and complex parts, Forming process

中图分类号:

TG249.9

邵明张明伟张大童游东东张卫文张文. 大型复杂零件的挤压铸造成形技术[J]. 华南理工大学学报（自然科学版）, 2015, 43(10): 95-99,107.

Shao Ming Zhang Ming-wei Zhang Da-tong You Dong-dong Zhang Wei-wen Zhang Wen. Study on Squeeze Casting Forming Technology for Large and complex Parts[J]. Journal of South China University of Technology (Natural Science Edition), 2015, 43(10): 95-99,107.

[1]	周照耀曹小兵秦杰肖志瑜. 机械振动对挤压铸造A356 铝合金组织与性能的影响[J]. 华南理工大学学报（自然科学版）, 2017, 45(2): 46-51.
[2]	宋雷邵明游东东. 挤压铸造压射机构的卡擦可靠性分析[J]. 华南理工大学学报（自然科学版）, 2013, 41(7): 32-37.
[3]	陶素连汤勇. 热柱复合毛细芯的成形工艺及其优化[J]. 华南理工大学学报（自然科学版）, 2011, 39(6): 29-35.
[4]	张明赵海东张卫文罗宗强李元元. 间接挤压铸造AI-Cu-Mn 支架的工艺及性能[J]. 华南理工大学学报（自然科学版）, 2007, 35(3): 16-21.

大型复杂零件的挤压铸造成形技术

Study on Squeeze Casting Forming Technology for Large and complex Parts

PDF

可视化

被引次数

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 4

编辑推荐

Metrics

本文评价