华南理工大学学报(自然科学版) ›› 2014, Vol. 42 ›› Issue (11): 14-18,24.doi: 10.3969/j.issn.1000-565X.2014.11.003

• 机械工程 • 上一篇    下一篇

5CrNiMo模块锻件拔长折叠产生的判据条件

赵学智1 范燕波1 夏琴香1† 吕明柯2   

  1. 1.华南理工大学 机械与汽车工程学院,广东 广州 510640; 2.韶关市中机重工锻压有限公司,广东 韶关 512000
  • 收稿日期:2014-05-21 修回日期:2014-07-21 出版日期:2014-11-25 发布日期:2014-11-17
  • 通信作者: 夏琴香(1964-),女,博士,教授,博士生导师,主要从事塑性加工研究. E-mail:meqxxia@scut.edu.cn
  • 作者简介:赵学智(1970-),男,博士,教授,博士生导师,主要从事塑性加工研究.E-mail:mezhaoxz@scut.edu.cn
  • 基金资助:

    国家自然科学基金资助项目(51375172);韶关市科技计划项目(2011CXY/C15)

Folding Criterion of Die Block Forging of 5CrNiMo During Stretching

Zhao Xue-zhi1 Fan Yan-bo1 Xia Qin-xiang1 Lü Ming- ke2   

  1. 1.School of Mechanical and Automotive Engineering,South China University of Technology,Guangzhou 510640,Guangdong,China; 2.Shaoguan Zhongji Heavy Forging Co.,Ltd.,Shaoguan 512000,Guangdong,China
  • Received:2014-05-21 Revised:2014-07-21 Online:2014-11-25 Published:2014-11-17
  • Contact: 夏琴香(1964-),女,博士,教授,博士生导师,主要从事塑性加工研究. E-mail:meqxxia@scut.edu.cn
  • About author:赵学智(1970-),男,博士,教授,博士生导师,主要从事塑性加工研究.E-mail:mezhaoxz@scut.edu.cn
  • Supported by:

    国家自然科学基金资助项目(51375172);韶关市科技计划项目(2011CXY/C15)

摘要: 为了研究不同压下量和送进量对拔长过程中锻件表面质量的影响,建立拔长折叠产生的判断条件,以5CrNiMo 模块锻件为对象,用有限元软件 DEFORM-3D 建立了相对应的拔长模型,分析压下量和送进量比(M 值)对最大折叠角和折叠深度的影响.结果表明,产生拔长折叠的 M 值临界区间为0.8 ~1.0.由此建立了拔长过程中锻件表面折叠产生的判据:M 值低于0.8 ~1.0 这一区间时,锻件表面不产生折叠;M 值属于或超出该区间时,锻件表面产生折叠.

关键词: 5CrNiMo, 模块锻件, 拔长, 折叠判据, DEFORM- 3D

Abstract:

In order to reveal the effects of reduction and feed amount on the surface quality of forgings during the stretching,and to establish a criterion judging the occurrence of stretching folding,a stretching model of 5CrNiMo die block forgings is constructed by means of the FEM software DEFORM- 3D,and the effects of the reduction- to- feed amount ratio (namely the M value) on the maximum folding corner and the folding depth are discussed.It is found that the stretching folding occurs at a critical M interval of 0.8 ~1.0.On this basis,a criterion to judge the occurrence of folding during the stretching is established,that is,the folding of forging surfaces can be avoided when M is less than the range of 0.8 ~1.0,while the folding occurs when M is within or exceeds the range of 0.8 ~1.0.

Key words: 5CrNiMo, die block forging, stretching, folding criterion, DEFORM- 3D

中图分类号: