华南理工大学学报(自然科学版) ›› 2014, Vol. 42 ›› Issue (5): 1-8.doi: 10.3969/j.issn.1000-565X.2014.05.001

• 电子、通信与自动控制 •    下一篇

大功率 LED 荧光粉涂覆中流场分布的数值研究

郭琪伟 胡跃明 李致富   

  1. 华南理工大学 精密电子制造装备教育部工程研究中心∥自动化科学与工程学院,广东 广州 510640
  • 收稿日期:2013-02-12 修回日期:2014-03-25 出版日期:2014-05-25 发布日期:2014-04-01
  • 通信作者: 郭琪伟(1983-),男,博士生,主要从事 LED 封装技术、荧光粉涂覆研究. E-mail:keavykwok@vip.qq.com
  • 作者简介:郭琪伟(1983-),男,博士生,主要从事 LED 封装技术、荧光粉涂覆研究.
  • 基金资助:

    国家 “863” 计划项目(2012AA041312);广东省战略性新兴产业专项资金 LED 产业项目(2010A081002007)

Numerical Investigation into Flow Field Distribution in High- Power LED Phosphor Coating Process

Guo Qi- wei Hu Yue- ming Li Zhi- fu   

  1. Engineering Research Center for Precision Electronic Manufacturing Equipments of the Ministry of Education∥ School ofAutomation Science and Engineering,South China University of Technology,Guangzhou 510640,Guangdong,China
  • Received:2013-02-12 Revised:2014-03-25 Online:2014-05-25 Published:2014-04-01
  • Contact: 郭琪伟(1983-),男,博士生,主要从事 LED 封装技术、荧光粉涂覆研究. E-mail:keavykwok@vip.qq.com
  • About author:郭琪伟(1983-),男,博士生,主要从事 LED 封装技术、荧光粉涂覆研究.
  • Supported by:

    国家 “863” 计划项目(2012AA041312);广东省战略性新兴产业专项资金 LED 产业项目(2010A081002007)

摘要: 采用计算流体动力学(CFD)与数值模拟方法研究大功率发光二极管(LED)荧光粉喷涂过程中荧光粉胶的流动传输和雾化过程,建立了三维荧光粉流场模型与数学模型,用于描述两种不同的喷涂枪外部荧光粉胶流场的速度分布,最后通过喷涂实验验证了仿真结果与实验结果的一致性.研究表明:在不建立雾化过程模型的情况下,采用数值模拟能准确预测 LED 荧光粉喷涂过程中荧光粉微滴的轨迹和速度分布;在相同喷涂距离内,荧光粉微滴直径越小、速度越快,小荧光粉微滴加速和减速的距离就更短.

关键词: 大功率发光二极管, 雾化喷涂, 过程建模, 数值模拟, 荧光粉微滴轨迹

Abstract:

In this paper,the transportation and atomization of phosphor glue flowing in high- power LED (LightEmitting Diode) phosphor coating process were investigated via CFD (Computational Fluid Dynamics) and numericalsimulations,and the 3D flow field models as well as the mathematical models of phosphor were established to de-scribe the velocity distribution of phosphor glue's flow field between two different spraying guns.Moreover,sprayingexperiments were carried out,and the consistency of simulated results with experimental ones was proved.It isfound that numerical simulation helps accurately predict the phosphor droplets trajectories and the velocity distribu-tion in LED phosphor coating process without establishing any models of atomization process; and that,within thesame spray distance,small phosphor droplet with high velocity may result in short acceleration and deceleration dis-tance.

Key words: high- power light emitting diode, atomized spraying, process modeling, numerical simulation, phos-phor droplets trajectory