华南理工大学学报(自然科学版) ›› 2014, Vol. 42 ›› Issue (3): 90-97.doi: 10.3969/j.issn.1000-565X.2014.03.015

• 机械工程 • 上一篇    下一篇

双弹性支撑的风电机组传动链振动测试与分析

何国林1 丁康1 李林生2 邓仁刚2   

  1. 1.华南理工大学 机械与汽车工程学院,广东 广州 510640;2.阿尔斯通创为实技术发展(深圳)有限公司,广东 深圳 518057
  • 收稿日期:2013-09-06 修回日期:2014-01-08 出版日期:2014-03-25 发布日期:2014-02-19
  • 通信作者: 何国林(1986-),男,博士生,主要从事动态信号处理、机械故障诊断研究. E-mail:heguolindaoxian@163.com
  • 作者简介:何国林(1986-),男,博士生,主要从事动态信号处理、机械故障诊断研究.
  • 基金资助:

    国家自然科学青年基金资助项目(B5100980);广东省自然科学基金博士启动基金资助项目(S2011040003851)

Vibration Test and Analysis of Transmission Chain of Wind Turbine Based on Double- Elastic Support

He Guo- lin1 Ding Kang1 Li Lin- sheng2 Deng Ren- gang2   

  1. 1.School of Mechanical and Automotive Engineering,South China University of Technology,Guangzhou 510640,Guangdong,China;2.Alstom Strongwish (Shenzhen) Co.,Ltd,Shenzhen 518057,Guangdong,China
  • Received:2013-09-06 Revised:2014-01-08 Online:2014-03-25 Published:2014-02-19
  • Contact: 何国林(1986-),男,博士生,主要从事动态信号处理、机械故障诊断研究. E-mail:heguolindaoxian@163.com
  • About author:何国林(1986-),男,博士生,主要从事动态信号处理、机械故障诊断研究.
  • Supported by:

    国家自然科学青年基金资助项目(B5100980);广东省自然科学基金博士启动基金资助项目(S2011040003851)

摘要: 风机的齿轮箱和发电机分别通过钢板弹簧和弹性橡胶与具有一定刚度的底座相连,具有“双弹性支撑” 的结构特点.该特点导致风机运行时固有地存在齿轮箱输出轴和发电机轴之间的轴不对中,使得齿轮箱振动信号出现严重的高阶啮合频率和平稳调制现象.文中通过对 1000 多组现场测试数据的详细分析,得出齿轮箱、主轴承、发电机轴承和辅助设备的振动特性,验证了“双弹性支撑”对齿轮箱频率特性的影响;鉴于风机自身的结构特点和测试分析结果,分析了传动系统故障诊断的难点和可能的解决途径.

关键词: 双弹性支撑, 轴不对中, 风电齿轮箱, 故障诊断

Abstract:

In wind turbine,there exists a so- called double- elastic support,i.e.,the gearbox and the generator arerespectively linked to the base with certain stiffness by leaf springs and elastic rubbers.Due to this special charac-teristic,there exists a natural axial misalignment between the output shaft of gearbox and the shaft of generator,which makes vibration signals of normal gearbox blend with serious high- order gear mesh frequency and smoothmodulation.In this paper,based on the detailed analysis of more than 1000 sets of field data,the vibration charac-teristics of gearbox,the main bearing,the generator bearing and the supporting equipment in wind turbine are dis-covered,and the influences of double- elastic support on the frequency characteristic of gearbox is verified.Moreo-ver,according to the structural characteristics of wind turbine and the analysis results of test data,the difficulties offault diagnosis in the transmission system of wind turbine and some possible solutions are analyzed.

Key words: double- elastic support, axial misalignment, wind turbine gearbox, fault diagnosis

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